The operator’s manual for the compressor should always be the first point of reference for service recommendations and repair intervals. These are general air compressor maintenance and repair tips located on the available break. Not all may apply to the compressor type, and the service intervals may be more or less frequent.
- Air Filter – Change the air filter within 2000 hours or as required. Check daily and clean to remove any dust and debris.
- Oil Filter – exChange every thousand hours or as needed.
- Lubricant – Check level every day. Change every 3000 to 8000 hours depending on the type.
- Separator Element – Change out when the fluid is exchanged.
- Motor Bearings – Grease every 1000 hours or as needed.
- Belts – Check weekly for rasp and tension. Regulate the pressure and replace belts as required.
- Intake Vents – Check every day and clean as required.
Regular check-in will help know potential malfunction and keep the compressed air system running smoothly and affordable. This is some of a typical inspection list:
- Overall cleanliness of the unit
- Temperatures
- Pressures
- Voltage
- Amps
- Oil Level
- Belt tension and condition
- Check moisture drains for proper operation.
- controller setting
- Check coolers for dirt accumulation and clean when needed.
- Check for
- oil and air leaks.
- Check for proper loading, unloading, and modulation
- Operational check of compressed air dryer
The Importance of Compressed Air Audits
Keeping the looking up and service logs will promote accountability and provide insight into your compressed air equipment.
Along with preventative repair, industrial air compressor maintenance can help you lower energy costs, reduce downtime, lessen equipment.
During an audit, an expert taps into the major airlines and measures pressure, and amp load over several weeks, during different shifts. Measuring the compressed air usage helps save the air supply at the point of use and clarifies leakage in the system. Annual or bi-annual audits can help keep on top of costly leaks and prioritize repairs.
The goal is to identify supply-side compressed air equipment and, if possible, use existing equipment to reduce energy costs and improve air quality. This may include the proper setting of the controls, reducing leakage at auto drains, properly sequencing multiple units, and reducing artificial air demand.
Proper repair and routine inspections of your compressed air system help prevent costly downtime and emergency repairs. In-house technicians or companies like C&B may perform these preventative maintenance tasks, which offer Industrial air compressor maintenance.
How Often Should A Compressor Be Inspected?
Monthly: Every month, or after every 170 hours of use, inspect the belt tension inside the air compressor. Quarterly: Every three months, or after every 500 hours of use, perform the following steps. Change out the lubricant. Inspect the lubricant filter, and change the oil filter if applicable.
How Often Should You Service?
Air compressor servicing may be carried out at set intervals (e.g., every 11 months) but is more often based on hours. Therefore, a 3,000-hour service might be carried out anywhere between 6 and 9-month intervals, depending on the activity level during that period.
Comments are closed.